Технология производства гиперпрессованного кирпича
- Технология производства и состав кирпича v
- Классификация и характеристики v
- Преимущества и недостатки v
- Положительные стороны применения v
- Недостатки v
- Область применения и транспортировка v
- Применение v
- Производство кирпича – что для этого нужно? v
- Домашний бизнес на производстве кирпича v
- Прибыль и рентабельность бизнеса v
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Придя на строительный рынок, гиперпесованный кирпич, поначалу считался ультрасовременным продуктом.
У него более высокие показатели морозостойкости и влагостойкости чем у керамического материала, и по задумке производителей он должен был потеснить его на рынке стройматериалов. Получилось это или нет, будем разбираться в этой статье.
Технология производства и состав кирпича
Основные материалы – это, песок, цемент и щебень. Кроме этого, производители практикуют добавление доменных шлаков, каменного боя и различных отходов с асбестоцементного производства. Стандарты это допускают. Только изготовитель, должен следить за их количеством, чтобы переизбыток не сказался на прочности материала.
По своей сути, это безобжиговый вариант производства.
Способ изготовления происходит путем гиперпрессования состава с влажностью в 8-10%, под давлением выше 20 мПа.
За счет сверхвысокого уплотнения, в структуре камня нет пустот, которые остаются при выгорании органических веществ в других видах производства кирпича: литьевого, обжигового или изготавливаемого путем вибропресования.
Получаемый таким способом материал, по прочностным характеристикам значительно превосходит керамический.
Классификация и характеристики
По классификации, гиперпресованный кирпич, имеет характеристики схожие с силикатным и керамическим материалом, и делится на несколько видов:
- Назначение. Лицевой или рядовой, используется для возведения несущих стен или же декоративной отделки, с гладкой или рельефной лицевой стороной.
- Конструктивность. Полнотелые или пустотелые.
- Форма. Параллелепипед и фигурный материал, с острыми краями или предварительно закругленными по необходимости.
Размеры изготовления стандартные 250х120х65 – это показатели одинарного камня используемого в строительстве несущих стен и перегородок. Узкий кирпич, характеризуется следующими размерами – 250х60х50 мм. Больше используется в отделочных работах.
Говоря о качестве материала, нельзя не сказать о его технических данных:
- Максимальная прочность при соблюдении всех технологий производства – от 100 до 400 кг на кв/м.
- Средний вес готовой продукции 1900 до 2200 гр.
- Теплопроводность материала от 0,45 до 1,1 Вт на м*С.
- Устойчивость к влаге от 3 до 7%.
Гипрепресованный кирпич, не подвержен горению, как и многие материалы этого класса, а этажность строений с его использованием неограничена.
Преимущества и недостатки
Сегодня еще нет таких технологий, которые позволили бы сделать идеальный строительный материал. Поэтому гиперпресованный кирпич, также имеет различные характеристики.
Положительные стороны применения
- Использование мелкозернистой фракции исходного материала, и специальная технология, позволяют изготавливать камень с минимальными геометрическими отклонениями и высокой прочностью.
- Термостойкость, позволяет выдерживать до 250 циклов климатических колебаний температур.
- Пар, влага и различные химические элементы не оказывают влияния на декоративную составляющую, поэтому использование гиперпрессованого кирпича для наружной отделки, максимально оправданно.
- Возможность использования цветовых пигментов без потери прочности, позволяет придавать камню различные тона.
Недостатки
- Относительно высокий вес материала, создает некоторую нагрузку на фундамент.
- Необходимость просушки перед использованием, может на некоторое время отодвинуть сроки строительства.
- Немного ограничить использование кирпича, может высокая стоимость.
Наличие нескольких отрицательных факторов, нисколько не пугает потребителей, и гиперпресованный кирпич, сегодня пользуется большим спросом.
Область применения и транспортировка
Потребителями являются различные строительные компании, занимающиеся возведением домов и декоративной отделкой.
Благодаря высоким характеристикам, и привлекательному виду гиперпресованный кирпич, стал пользоваться популярностью и в частном домостроении.
Перевозка возможна небольшими паллетами. После полного высыхания их формируют на деревянных поддонах, обвязывает термоусадочной пленкой, и грузят на автомобильные площадки для подвоза к месту строительства.
Применение
В основном – это облицовочный материал. Использование его для кладки основных стен крайне невыгодно, хотя и такое практикуется. Но главным образом, он зарекомендовал себя как отличный декор цоколя, фундамента, несущих колонн дверных и оконных проемов и многого другого.
Допускается выкладка не только отдельных зон, при необходимости их выделения, но и полная облицовка всего здания.
Подведя итог, можно смело говорить, что такой кирпич ничем не уступает керамическому. А более простой способ изготовления, не требующий наличия высокотемпературных печей, позволяет наладить его производство на небольшой площади.
Производство кирпича – что для этого нужно?
Изготовлением гиперпресованного кирпича, занимается множество компаний. Чтобы наладить производство, нужно приобрести необходимое оборудование, арендовать помещение и заключить договор на поставку исходного материала.
Стандартное оснащение цеха по производству гиперпресованного кирпича:
- Дробилка, для измельчения исходного материала.
- Дозаторы и бункеры, в них распределяется основная масса, из которой будет изготавливаться смесь.
- Смеситель для приготовления массы.
- Гиперпресс производящий формовку.
- Конвейер для подачи готового кирпича.
- Дополнительные расходные материалы: формы, столы, компрессорные установки и др.
Стоимость полной линии, зависит от степени автоматизации и новизны техники. Минимальная цена, предлагаемая на рынке от 2500000 руб. Плюс к этой цифре нужно прибавить доставку и пуско-наладочные работы, а это порядка 10% от.
Чтобы наладить стабильный бизнес, можно приобрести самую дешевую линию, производящую 220 шт. кирпича в час. Для производства нужен теплый ангар, со складскими помещениями и комнаты для раздевалки и отдыха персонала.
Домашний бизнес на производстве кирпича
Можно рассматривать и такой вариант производства гиперпресованного кирпича. 
В таком случае, понадобится небольшое помещение (гараж), и место для складирования.
Самым дорогим оборудованием в таком случае будет станок, стоимостью от 800000 руб. производительность его невысока, но и затраты на дополнительно оборудование не понадобятся.
Раздумывая над оснащением такого производства, приобретайте технику только у проверенных производителей, гарантирующих полное сервисное обслуживание.
Не рекомендуется приобретать линии, которые уже использовались в работе. В таком случае ремонт и оснащение ляжет на вас, а это довольно дорогое удовольствие.
Прибыль и рентабельность бизнеса
Наладить производство – это еще не значит, получит гарантированную прибыль. Даже если сразу пойдет продажа, то окупятся капиталовложения, не ранее чем через год, при хорошем раскладе.
Продажей небольших партий на отделку одного дома, много не выиграешь, поэтому будет лучше найти постоянных оптовых клиентов. А для этого нужно заслужить доверие качественной продукцией.
То есть на предприятии будет трудиться необходимое количество человек обеспечивающих конвейер. Таким образом, вложения вполне окупятся за один год. А при средней загруженности за 16-20 месяцев.
Учитывая повышающийся покупательский спрос на стройматериалы, качество кирпича, произведенного по технологии гиперпрессования и небольшие затраты на открытие дела, заняться этим вполне реально. А при правильной организации, через год можно выйти на чистую прибыль.
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